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how to cut glass tube with torch

How to cut glass tube with torch

The first two methods listed here work well for smaller diameter rod and tubing. For larger diameters consider methods 3 and 4 will almost certainly be required.

Option #1 – Scratch On The Bench Then Snap

    Create a scratch on the glass wall surface by drawing the corner of a file or, ideally, a tungsten carbide knife perpendicularly across the tube. as shown below:

Tip: Do this step once creating a scratch approximately 1/8 inch long. Do not saw the glass. Sawing the glass will not make the process of breaking the glass any easier. It is not necessary to make a long scratch. A short, single sharp scratch is more likely to produce a clean and even edge.

Pick up the glass tube and wet (water, saliva) the scratch with your finger. Turn the scratch away from your body.

Place your thumbs on the glass tube. The scratch should be located between the thumbs but on the opposite side of the tube as shown below. With practice you will find a distance between your thumbs that works for you.

Push your thumbs away from you. The glass tube should break cleanly at the scratch. Safety Note : You may wish to wear work (not latex!) gloves or wrap the glass in a towel to reduce the possibility of cutting yourself.

A tutorial for this method with step-by-step pictures is available at Robert Hunt’s Teralab web site.

Option #2 – Scratch While Holding Then Snap

  1. Hold the glass tubing one hand.

Hold your tungsten carbide knife in a vertical position with other hand. Place the glass tubing between your thumb and knife, holding it firmly – horizontal and close to your body for support and stability.

Twist the hand with knife, creating your scratch.

Break the tubing as described in Option #1, Step 4 (above).

Option #3 – Scratch and Apply Hot Glass

    Scratch the tubing with a file or carbide knife as described in Options #1 and #2 (above).

As above, wet the scratch.

Heat the end of a 6 mm rod until it is red hot. Quickly place the end of the hot rod onto the wet scratch. Be sure the scratch line extends beyond the contact area of the hot rod.

Option #4 – Power Tools

Option #5 – Hot Wire Cutter

Tutorial Lesson 6, Cutting Glass
Lesson 5
(Burners and Torches)
Lesson 7
(Rotating Glass)

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Page 6 of a 17 page introduction to basic scientific glassblowing techniques at The Scientific Glassblowing Learning Center